Step 4 file the metal.
Cutting steel door with circular saw.
To safely and efficiently cut through metal with a circular saw you ll need to operate at a maximum no load rpm of 5 000.
With the angles marked use a circular saw with the blade depth set to the thickness of the door stop make a single cut through your marks pic 10.
Make sure the shoe of the saw is flat on the door before cutting.
Otherwise you may end up overheating the metal and cause serious harm to yourself and your power tools.
When using a circular saw you need to be sure you re using the correct blade for the material you are cutting.
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Once the mark has been cut make successive cuts below the first cut.
Not all metal cutting circular saw blades will cut thin sheet materials such a roofing and metal trim.
Clean up the surface with a sharp chisel pic 12.
Adjust the saw depth so that the saw.
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A quality saw is key.
Using a table saw with a fine blade is one method of getting your outside metal door cut to size.
Step 6 return the door to its hinges and tap the pins back into place starting at the top hinge and working down.
Line up the metal saw blade at the edge of the door that corresponds with the marked line.
You can then break off the tabs with a gentle tap with a hammer pic 11.
Not only will you need a different blade for cutting metal than you would for cutting wood but a metal cutting blade should not be used in the same saw as the type used for wood.
Once your door has been cut you will need to smooth the.
To cut thin materials you need a blade with more teeth and a tooth configuration that will.